Robots are dangerous, use this test plug information entirely at your own risk!
These are specifications for a test plug, or shorting plug for Kuka robots with KRC1 cabinet.
Please note that this should only be used for test purposes. Under no circumstances should a robot be run in Automatic mode without proper safety systems that comply with local legislation. This will almost certainly include guarding, safety interlocks etc. Please also consider that the robot may over balance and fall if it is not bolted down securely.
Connections are made on Connector X11
In addition set configure menu Ac/ to external and set move enable to 1025
Parts required:
108 way Harting connector Han 108DD-M
Tools required:
Wire cutters,
Wire strippers,
Harting Service crimp tool RS # 313-6607
Harting Pin Extractor RS # 114-7728
Connections to be made:
| Pins to Connect | Circuit |
| 1 to 2 | 27v to NA1 (Emerg. stop) |
| 3 to 4 | na1 to k1 em stop relay |
| 5 to 6 | ZS1 to k7 safety switch |
| 7 to 8 | 27v to k3 safety switch |
| 9 to 10? | Channel 1 em stop circuit |
| 11 to 12? | Channel 1 safety circuit |
| 19 to 20 | 27v to NA3 |
| 21 to 22 | NA4 to k2 em stop relay |
| 23 to 24 | |
| 25 to 26 | |
| 27 to 28? | Channel 2 em stop circuit |
| 29 to 30? | Channel 2 safety circuit |
| 37 to 40 | |
| 41 to 42 | External drives off |
| 43 to 44 | External drives on |
These connections allow programming in teach.
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